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Mercedes Unveils Europe's Most Advanced Battery Recycling Facility with 96% Recovery Rate

11:50 Journalists: Dakir Madiha

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Mercedes-Benz has inaugurated Europe's first integrated mechanical-hydrometallurgical battery recycling facility in Kuppenheim, Germany, marking a significant advancement in sustainable automotive manufacturing. This multi-million euro investment establishes a closed-loop battery recycling system, achieving an unprecedented 96% recovery rate while maintaining carbon-neutral operations.

The state-of-the-art facility distinguishes itself from existing recycling methods through its innovative mechanical-hydrometallurgical process. This advanced technology enables the recovery of valuable raw materials, including lithium, nickel, and cobalt, at a quality suitable for use in new Mercedes-Benz electric vehicle batteries, creating a true circular economy model.

To realize this ambitious project, Mercedes-Benz has formed strategic partnerships with industry leaders. The company collaborated with Primobius, a joint venture between German mechanical engineering firm SMS group and Australian process technology developer Neometals. The facility is designed to process 2,500 tonnes of batteries annually, managing the entire recycling chain from logistics to material reintegration.

Ola Källenius, Chairman of the Board of Management at Mercedes-Benz Group AG, emphasized the company's commitment to sustainable luxury vehicles, stating that this pioneering facility represents a crucial milestone in raw material sustainability.

The comprehensive recycling process encompasses multiple stages, from battery module crushing to the drying and processing of active battery materials. The mechanical phase effectively separates plastics, copper, aluminum, and iron. Notably, the facility maintains carbon neutrality through 100% renewable energy consumption, including an on-site solar installation generating over 350 kilowatts of power.

This development comes at a pivotal time, as Goldman Sachs forecasts a 50% reduction in electric vehicle battery costs by 2026 compared to 2023 levels, attributed to technological innovations and declining raw material prices. Mercedes-Benz's new recycling facility positions the company at the forefront of sustainable automotive manufacturing while potentially contributing to future cost reductions in electric vehicle production.